Hi Todd,
I'd like to infom you that I checked the PPS after mounting it on the other machine. The same error appeares. So, PPS is faulty for sure.
Actually, the power supply from PPS (+150 VDC) is stable. But the status information from PPS to DBR is probably not correct. When the mashine is in working condition the status bits are 1001 as follows:
J8/DBR J4/PPS
S0 - 1 - pin 10 - pin 8
S1 - 0 - pin 13 - pin 9
S2 - 0 - pin 09 - pin 1
S3 - 1 - pin 14 - pin 6
For some reason S0 changes during the work to 0. So, if status bits are 0001 the error message appeares, because the back status information, expected by the Scanner, is not correct.
I checked the optocouplers HCPL-2730 (measured on the board) - should be o.k. Status information comes to optocouplers from ADC0804 (U10).
A poti R41 and some test points are available on PPS, but I don't know what could be adjusted and where to measure.
I kindly ask you, if you have some drawings for PPS, more information about function description, repair and adjust of PPS, please, send me some hints.
I sent an inquiry to UDS concerning available PPS P/N 16817, but still don't have any answer.
I'm looking forward to your answer.
Best regards,
Stoyan Penev